LVP-SVP Manufacturing Plant

We specialize in providing complete production equipment solutions for Large Volume Parenterals (LVP) and Small Volume Parenterals (SVP), with capacities ranging from 200L to 30,000L. Our systems are designed to meet stringent cGMP, FDA, and EU GMP requirements for sterile pharmaceutical manufacturing.

• LVP Solutions: IV fluids (normal saline, dextrose), nutritional infusions, dialysis solutions

• SVP Products: Ampoules, vials, pre-filled syringes

• Specialty Formulations: Sterile aerosols, lyophilized products

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1. The source water inlet utilizes a double-acting pneumatic valve, eliminating the problem of the source water tank constantly replenishing and flooding due to the inlet valve failing to close automatically during a power outage. This also eliminates severe pipe vibration.

2. The quartz sand and activated carbon filters are lined with natural rubber, with a rubber thickness of ≥5mm. Due to the high chloride ion content in the source water, chloride ions can damage the protective metal oxide film, causing pitting or cavitation, and intergranular corrosion of stainless steel. Chloride ions in the source water are corrosive to stainless steel even before being adsorbed by the activated carbon filter.

3. The secondary water production terminal utilizes a dual-line water inlet process to the storage tank. This ensures that there is no dead water in both the water generator and the recirculation system. To reduce energy consumption, the system automatically adjusts the water production rate during both production and recirculation modes. When the water production signal is activated, water is fed through the dual-line system, eliminating any dead water. When the water production signal is turned off, low-pressure circulation is implemented, reducing the risk of microbial growth and saving energy and emissions.

4. The overall system adheres to a compact, integrated, and modular design. The purified water preparation system undergoes comprehensive factory acceptance testing that fully simulates the client's on-site utility conditions, significantly reducing on-site equipment system integration, commissioning, and verification time.

5. A comprehensive verification documentation system and specifications for in-depth DQ/FAT/SAT/IQ/OQ verification activities ensure equipment reliability and robustness, providing users with a convenient, high-value-added solution and turnkey delivery.

6. Optional mobile phone remote control allows for online remote control of the equipment and receipt of fault codes at any time, improving production efficiency.

7. A PLC system prompts replacement of all consumables, ensuring more stable equipment operation.

8. Energy Saving and Consumption Reduction:

Ideal for biopharmaceutical, chemical drug, and sterile dosage form manufacturers requiring compliant LVP/SVP production solutions.

Our engineered systems combine cutting-edge technology with regulatory expertise to deliver safe, efficient, and scalable sterile manufacturing equipment.